Frequently asked questions about Australian made off road and off-grid caravans
If you are researching Australian made off road caravans or off grid caravans, this page answers the most common questions about Elross Caravans, including build timeframes, suspension systems, construction methods, customisation and the overall buying process.
All Elross caravans are designed and manufactured in Perth, Western Australia for real Australian touring conditions.
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Most Elross caravans take approximately 14-16 weeks to build.
Build time varies, depending on the model, size and level of customisation. As a general guide:
Chassis fabrication & coating: ~2 weeks
Production build (body, fit-out, systems): 10–12 weeks
Testing, inspection & licensing: ~2 weeks
Typical total timeframe: 14–16 weeks
This timeline ensures every caravan is properly built, tested and prepared for delivery. We do not rush builds at the expense of quality.
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We use premium Cruisemaster airbag suspension systems across our range.
Cruisemaster XTF Airbag Suspension with BCS
Lighter design, highly capable for off-road touring
ECXR Models (Ultimate Builds):
Cruisemaster ATX Airbag Suspension with BCS
Heavier duty arm design, upgraded airbags and shock absorbers
Both systems are engineered for off-road conditions. The choice comes down to intended use and load requirements.
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Elross caravans are built using high-performance composite construction designed for strength and thermal efficiency.
Walls & Roof:
50mm EPS core Structurally Insulated Panels (SIPs)
Internal and external skins are Colourbond steel (not fibreglass)
Floor:
One-piece 28mm PIR insulated floor panel
This construction provides:
Excellent thermal insulation
High structural integrity
Reduced risk of water ingress compared to traditional builds
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Yes. All Elross caravans are:
Designed and manufactured in Perth, Western Australia
Built in-house at our facility in Maddington
Constructed using locally sourced components where possible
We operate as a factory-direct manufacturer, with no dealer network. This allows you to deal with the manufacturer directly so there is no disconnect between you and the team that builds your dream.
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Yes. We can tailor many aspects of your caravan to suit your individual requirements, including layout adjustments, finishes and colour schemes.
This level of flexibility allows us to deliver a product that is uniquely suited to your travel style, in areas where many manufacturers offer limited options.
However, customisation does impact build time.
Specialised components
Additional design work
One-off fabrication
As a result, delivery timeframes may be extended.
If you are working to a shorter timeline, we also offer standard production builds across our core range.
These:
Follow established layouts and specifications
Move through the factory more efficiently
Have limited custom options
This provides a faster delivery while still maintaining the quality and capability expected from an Elross caravan.
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Designing your caravan is a structured and collaborative process with our in-house team.
You will receive:
Two strategic design meetings (1 hour each) with our design and CAD team
Finalise layout and floorplan
Select key options and system configurations
Determine placement of components
Choose interior finishes and colour schemes
Final pre-start meeting
Conducted before chassis fabrication begins
Confirms all selections and specifications
Locks in your build prior to production
This process ensures clarity, accuracy and a smooth transition into manufacturing.
Additional meetings outside of this structure may incur fees.
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Choosing a factory direct manufacturer gives you a far more transparent and controlled build experience compared to buying through a dealership.
With Elross, you deal directly with the people designing and building your caravan. This means:
Clear communication with no middleman
Greater flexibility in design, layout and finishes
Better value, with no dealer margins built into the price
Stronger accountability, as the same team manages your project from start to finish
You also gain direct access to the factory, allowing you to:
See your caravan during construction
Understand how it is built
Be involved in key stages of the process
For customers wanting a high-quality, off-road or off-grid caravan tailored to their needs, the factory direct model Elross Caravans bases its business on, offers a more personalised and transparent approach.
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Are my payments protected?
We understand that some customers may have concerns given recent events in the industry.
To provide confidence and flexibility, we offer a number of options:
Finance-backed builds
Many customers choose to fund the build through our in-house brokers.The lender effectively takes on the asset risk during construction
This can provide an added layer of financial security
The loan can be paid out early upon delivery if preferred
Shorter delivery options (stock builds)
Reduced build and holding time (typically 2–3 months)
Lower exposure compared to fully bespoke builds
Structured production process
Clear build stages and milestones
Ongoing communication throughout the project
Opportunity to inspect your caravan during construction
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Yes. Our caravans are designed specifically for off-grid touring across Australia.
Typical capabilities include:
Large battery storage systems
High-output solar setups
Advanced power management systems (Redarc)
Large fresh and grey water capacity
Each system can be configured based on how long and how remote you plan to travel.
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Key differences include:
Factory-direct model – no dealer margins
Built in Western Australia for Australian conditions
Heavy-duty in-house chassis engineering
Composite panel construction (no timber framing)
Bespoke design process with direct access to the builder
We focus on quality, durability and real-world usability rather than mass production.
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Collaborative, honest, and straightforward. We're here to guide the process, bring ideas to the table, and keep things moving.
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Yes. We encourage it. You can visit our facility in Maddington, WA
View builds in progress
Inspect construction methods
Meet the team
Discuss your design in detail
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A pre-delivery meeting is typically scheduled during the final stage of production.
At this stage:
The caravan is fully assembled
All systems are tested
Final checks are completed
This gives you the opportunity to review everything before handover.
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The best off road caravan depends on your intended use, build quality, and level of off grid capability.
Buyers should look for:
- Australian made construction
- Heavy duty chassis and suspension
- Proven off grid systems
- Strong thermal performance
- Manufacturer support and service
Elross caravans are designed and built in Western Australia specifically for these conditions, with a focus on durability, customisation and real-world touring performance.
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We operate a progress payment structure aligned to key stages of the build process.
This typically includes:
Initial deposit to secure your production position
Stage payments as your caravan progresses through:
Chassis completion
Construction phase
Fit-off and completion
This structure reflects the reality of a bespoke manufacturing process, where materials, labour and components are committed progressively throughout the build.
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Progress payments are standard in custom manufacturing.
They allow:
Procurement of materials and specialised components
Allocation of labour and production resources
Efficient delivery of a tailored product
Our approach
We focus on:
Transparency at every stage
Clear communication
Delivering a high-quality product aligned with your specifications
If you have any concerns, our team is happy to walk you through the process in detail before you proceed.