What Most Caravan Buyers In WA Get Wrong

Hi Elross folks and anyone new to our blog page - I’ll be straight with you.

Most people buying an off-road caravan in Western Australia, in fact country wide, focus on the wrong things first when investigating and researching their caravan investment.

They look at:

  • layouts

  • finishes

  • colours

  • appliances

All important. But none of it matters if the foundation underneath isn’t right. And that foundation is your Chassis and Suspension system.

Why This Matters More in WA

If you’re touring WA, you’re not just doing sealed roads.

You’re dealing with:

  • long corrugated stretches

  • remote tracks

  • uneven terrain

  • high ambient temperatures

That environment exposes weaknesses quickly.

A van that feels fine on a test tow can fall apart over time if it hasn’t been engineered properly underneath.

Where Most Vans Fall Short

This is the part most buyers never see.

Underneath many caravans:

  • chassis are outsourced and mass-produced

  • designs are generic across multiple brands

  • suspension is added as an afterthought

It works — until you start pushing into real off-road conditions.

That’s when you start seeing:

  • stress cracks

  • poor towing behaviour

  • premature component wear

How We Approach It Differently

When we build a van, we don’t start with the interior. We start with the platform, and i emphasis this a lot if you have me take you for a Factory tour at our Perth, Production facility.

Book one right here if your interested : FACTORY TOURS

Everything is built around:

  • an in-house engineered chassis by our internal design and fabrication team

  • designed specifically for each van configuration, so no jigs or mass produced chassis being built by third part suppliers

  • built to handle real off-road use — not just look the part.

The key focus is balance:

  • strength where it matters

  • controlled flex where it’s needed -this is very important.

That’s what keeps the van working with the terrain — not fighting it.

Suspension Isn’t Just Comfort — It’s Protection

One of the biggest misconceptions I see is around suspension. Most people think it’s about ride comfort/quality.

In reality, it directly affects:

  • how stress is transferred through the chassis

  • how the van behaves under load

  • how long the entire structure lasts

We align our builds with Cruisemaster systems for a reason.

Depending on the setup, that includes:

What that actually means for you:

  • better handling on corrugations ✅

  • reduced shock load through the chassis ✅

  • more stable towing across varied terrain ✅

The Real Difference: Integration

Here’s where most brands get it wrong. They treat:

  • chassis

  • suspension

  • layout

All as separate components, either by design becuase of mass produced manufacturing, their reliance on third party supplier chains to deliver these aspects to them or a combination of both.

At Elross, We don’t , and thats the way ive designed our systems to work intentionally. We control the narrative, we control the outcome.

We design everything as one system:

  • chassis geometry ⛓️

  • axle placement 🛞

  • drawbar length 📏

  • suspension configuration ⚖️

All working together. That’s what delivers:

  • proper weight distribution

  • predictable towing

  • long-term durability

A Simple Way to Look At It

If you’re investing in a caravan, think of it like this:

You wouldn’t build a house starting with the kitchen.

You start with the slab.

Your chassis and suspension are that slab.

What I Recommend You Ask Before Buying

If you’re currently comparing options, ask these questions:

  • Who builds the chassis?

  • Is it purpose-built or generic?

  • Why was that suspension system chosen?

  • How are the chassis and suspension engineered together?

  • Has it been designed for real WA conditions?

If you don’t get clear answers, that’s usually a sign.

Want a Closer Look at How We Do It?

If you want to understand this properly, I’ve broken it down here with a full synopsis on our chassis and suspension in our Construction section on the Website.

👉 Chassis and Suspension

It covers:

  • how our chassis are designed and built

  • the differences between suspension systems

  • and how it all works together in real-world conditions

Final Thought

Most build a caravan that looks good in a showroom.

The real test is what happens:

  • deep into a corrugated track ❓

  • fully loaded ❓

  • hours away from anywhere ❓

That’s where the difference shows up. And it almost always comes back to one thing:

What’s underneath it.

Declan O'Brien

Since acquiring the business in 2015, Declan has led its growth across production, continuous improvement, marketing, and strategic expansion. A qualified Body builder along with a Diploma in Business Administration, Declan focuses on manufacturing and engineering as well as managing risk, financial performance, and building strong operational foundations. He is actively involved in the day-to-day business from a production and technical level and fosters a collaborative team approach to the business and its outcomes for their clients. He contributes to the industry through various Board and member roles with the Caravan Industry Association of WA.

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